CN.HaoStar JP/JMW series fine homogenization crushing pump is a high-end technological mechanical equipment that is an efficient mixing homogenizer and instantaneous water powder mixing solidification crushing pump. It has been successfully applied to the crushing and pulverization of slag blocks in the production line of polyphenylene sulfide. Regarding the successful application of Haoxing's special PPS crushing machinery equipment JPW252AB series in the production line of polyphenylene sulfide (PPS) for slag crushing and crushing, according to the company's technical leader, the company's technical team has made breakthrough progress in the "Annual Production 30000 Tons PPS Technical Renovation Project" by using JP-W252AB equipment. Based on the test data of the experimental samples, the equipment has successfully solved key technical bottlenecks such as fine crushing of 5-10cm large materials (≤ 3mm micron level) and flow matching. The project team has systematically overcome common challenges in PPS production through specialized design modifications and the establishment of a technical research team, significantly improving production efficiency.
Device Application
The high-efficiency homogenization crushing pump has been successfully applied to the processing of the following polymer materials:
ABS/PPS resin slag fragmentation:
This equipment is specifically designed to process the slag generated during the production or recycling process of ABS and PPS resins, by efficiently crushing them to achieve the desired particle size.
Processing of PSU polysulfone polymer materials:
For high-performance engineering plastics such as PSU polysulfone, an efficient homogenization crushing pump has achieved integrated processing of high-speed mixing, solidification, and crushing. It integrates the mixing (which may involve other components or additives), solidification (such as cooling and shaping of molten materials), and final crushing processes into the same equipment or tightly connected process.
Core functions and advantages reflected:
Multi functional integration: Especially reflected in the processing of PSU polysulfone, it integrates high-speed mixing, solidification, and crushing, significantly simplifying the process flow.
Efficient crushing and homogenization: capable of effectively processing hard resin residues (such as ABS/PPS) and engineering plastics (such as PSU), achieving fine crushing and material homogenization.
Wide applicability: Equipment design (such as using stainless steel material and corrosion-resistant design) meets the stringent requirements of polymer material processing.
Professional application verification: These application cases are provided by professional mechanical equipment manufacturers (such as Zhejiang Haoxing Machinery Equipment Manufacturing Co., Ltd.), whose equipment has the actual ability to handle such materials.
This technology provides an efficient and integrated crushing and processing solution for the production and recycling of polymer materials such as ABS, PPS, PSU, etc.
Crushing slag blocks and dredging production line: The equipment can efficiently process the lumps, aggregates or unqualified products formed after polymerization reaction, meeting the requirements of material particle size for back-end drying and packaging processes.
Online continuous production: adopting a closed design that integrates crushing, mixing, and pumping, it can be seamlessly integrated into existing production lines.
High hardness material response: PPS resin has high hardness and good wear resistance, requiring special high-strength wear-resistant components to adapt to long-term high load work.
Explosion proof and safety: Considering the flammability and explosiveness of PPS powder, the overall system solution in industrial scenarios must meet explosion-proof standards.
Project Benefits
Equipment capacity improvement: greatly reducing dwell time through efficient crushing; Automated continuous operation significantly reduces downtime maintenance and effectively improves annual production capacity (such as the first batch of technical upgrades for the 10000 ton/year plant in Tongling Ruijia Phase I).
Optimization of operating costs: equipment wear-resistant materials extend the lifespan of core components and reduce spare parts costs; At the same time, it avoids the complex process of multi-stage crushing and conveying, reducing system energy consumption.
Product quality improvement: achieve stable fineness and particle size distribution, and improve the consistency of final product quality.
Key parameter matching
Grinding accuracy: The feed particles can be refined from 1-100mm to the 3 micron level.
Material selection criteria: The core grinding components are made of special hard alloys such as WC infiltrated tungsten carbide, which greatly improves the stability and durability of the equipment under harsh working conditions.
The equipment is widely used in PPS, PSU, PVC, ABS polymer resin and other project engineering, such as Walton Technology Co., Ltd., Ningbo Qixuan New Materials, Fujian Haichuan Plastics, Shanghai Huayi Group Test Four Chemicals Co., Ltd. and other users.
